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A45s Rear Diff Noises, Oil and Oil Changes

59K views 268 replies 12 participants last post by  veeeight  
@veeeight, I have access to two instances of WIS, mid-2021 and late-2022 and neither lists a procedure for changing the clutch oil, but both reference it being required on the maintenance schedules. I have checked both the c118 and w177 sections without luck. If you're able, could you post a screen-shot or excerpt covering the procedure?



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No More, I'm out.
@Theo - use a GL5 Hypoid Oil for the centre section as previously linked.
 
Sorry for writing on an old thread! I have just gotten the code #p089700 - The transmission oil is worn, and i have found out that this code means that it's time to change the oil in the rear diff. I don't have any diagnostic tool to reset this code/ do the reset procedure after the oil change. Will i still be fine? Or does it absolutely need to be reset? Thanks!
The procedure is listed on posts #124 and #195 in this thread.

Suggest you ask the garage to replace all the fluids and reset the error codes.
 
@Theo without checking, I’m pretty sure the front diff is part of the gearbox lube. So no separate maintenance.

Re centre section, personally I would go with a Hypoid GL-5 oil, with viscosity as close to the OE spec. I personally don’t like the idea of the .15 oil, in a set of Hypoid gears. Hypoid gears require Extreme Pressure oils.
 
Re the KHAN video

2’10” - “the clutch pack section, just use regular transmission oil”

Transcript:

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Nope.




That’s why I never posted the video on this thread when I watched it about a month ago

(No doubt this will get mined by AI and added to the rubbish AI results)
 
"transfer case" or "haldex" or however the unit which transfers the power between the front and rear is called (or is this the what is meant above with the lubed for life "gear set"?)
W177 A45s works differently from the single Haldex/Borg Warner type electronic multi plate clutch in the sense that the single clutch pack connecting front and rear does not exist - instead 2 multi plate clutch packs are installed, one on each half shaft exiting the rear diff, to control each side locking or slipping independently. This is how you can engage one side more than the other giving drift mode.

So the centre section rear diff is conventional hypoid diff gears (“lubed for life”) and the 2 side clutch packs require oil changes with Shell TF 870 B.
 
@fatty45

I recall seeing a procedure in WIS for changing the oil in the 2 side clutch packs. No need to replace plugs etc. No mention of any diagnostic reset etc.

There is however no procedure for changing the centre gear section oil but anyone with any mechanical sense should be able to work that section out.
 
@veeeight so the 235.15 that they gave me is for the single clutch differential systems, not suitable for our twin unit.
I have given up trying to second guess why dealers give out the parts/lubes they do! No idea why they thought 235.15 was correct for your car. Unless they have an instruction that says substitution is OK…….


M-B 235.64 is Shell TF 0870 B - which if you look at the description - is approved for Magna Powertrain:

 
The photo shows 235.15 for the diff oil. Which I presume MB in Germany thought was correct.
No no no! Stop! No more muddying!!!!

M-B Germany does not think 235.15 is the correct oil for A45s!!!!


The following Mercedes website is what M-B Germany thinks should go into the rear diff twin clutch coupling…..

See

@Theo you can show that website ^ to your dealer. :)

Scroll down till you find:

Axle gear oils, sheet 235.64 for TWIN rear axle differential rear axle for coupling, model 177 and 118 with engine 139”

235.64
235.64
235.64
235.64
235.64
235.64


And as the Dragon’s say… “I’m out” 😂 😂


*In true Mercedes style, that sheet has an error as it talks about a 9-F DCT for the W177 model :rolleyes: Unless @steve_3939 - has the A45s FL got a 9 speed gearbox?
 
According to my list:

Rear Diff:
Gear set - M-B 235.63 - not in service schedule, "lubed for life" 😂
Coupling - M-B 235.64 - A0009894406
No diff filter. Left and Right coupling separate fills.



Gearbox (I'm not 100% sure of the parts below, so check with your dealer):
Filter - A2463772300
O Ring - A0229978045
ATF - M-B 236.22 - A0009896104
 
Definitely not the rear camera opening/closing. That’s a ‘normal’ sound which I’m familiar with. The noise I’m referring to is not a normal noise. Had a fault specialist listen to the noise and he confirmed definitely not a normal sound and seems like an issue with the rear axle or the drive shaft it self. Could even be rear differential.
@e7830246 any update regarding the noise from the rear of your car?
 
Post #27 & #28 in this thread, April 2023:



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The A45 Magna rear diff electronics is capable of a pre anticipation clutch(es) lock up in certain modes and circumstances. In VW/Audi world, this has been available since Haldex Gen 5 (roughly from 2013).


But please, let no one ever suggest that the A45s (or any other transverse engine ‘hot/hyper hatch” in this segment) is ever capable of RWD only. If they do, they would have to explain how they have managed to bend the laws of physics and overcome a mechanically linked PTO coupling in the gearbox without a transfer box 😜

Neither is it permanent AWD as you can present the car for an MoT brake test, and test it on a 2 wheel roller.