Mercedes A-Class Forum banner

A45s Rear Diff Noises, Oil and Oil Changes

59K views 268 replies 12 participants last post by  veeeight  
All,

Owner of a 2021 CLA 45 with the TWIN torque vectoring rear axle and have been attempting to locate reliable, definitive service information for quite a while now without much success. I am an active member of another popular MB forum but, apparently, there are very few c118 CLA 45 enthusiasts in the U.S. so I’ll try posting here. Anyway, based on my research, the 45 uses a rear axle unit manufactured by Magna – the same supplier of nearly identical torque vectoring rear axles used on the new Audi RS3 and VW MK8 Golf R. While MB does not list a part number to coincide with the 235.63 specification (center section gear oil), I have access to VW’s erWin maintenance system and they spec the following for the Magna unit in the Golf R:

Center Section Gear Oil: G-060-190-A2
Clutch Oil: G-055-515-A2 (I have confirmed this is a cross to Shell TF 0870 & MB 000-989-440-611)

Finally, being an avid DIY’er for maintenance, I have a dedicated laptop running a very current version of Xentry (late 2022) and WIS lists no procedure for changing the rear axle oil – not for the center section gear set or clutch packs – but does state that it should be changed at 30,000 miles or 3 years (aware that this may have changed to 37,000 miles or 4 years).

So to summarize, I’m coming up on this service, am interested in DIY’ing it, but still need the following information if anyone can assist:
  • The WIS procedure for changing the rear axle clutch and gear oil (potentially document #AP35.00-P-3501F if anyone feels like searching by document number in WIS)
  • MB part number for the drain/fill plugs. VW seems to want all drain and fill plugs replaced when performing this service on the Golf R (all 6 of them – VW’s part number for the drain/fill plugs is N90281802; I’d be willing to bet these are the same for the 45’s rear as well but my version of EPC doesn’t cover the c118)
  • Confirmation that the Golf R’s center section gear oil (G-060-190-A2) will suffice for MB’s 235.63 (75W80) gear oil spec.
Oh, one final note, the Golf R procedure in erWin suggests the clutch oil condition can be checked via diagnostic software and that the oil condition needs to be “reset” upon changing. It further states that driving style (read: driving aggressively) can drastically reduce the required service interval of the clutch packs. I have not verified if our rear axle is also digitally monitored.
@veeeight will address the Tier One supplier question.
I think you may well be correct re Magna in the VAG product; however, you are not where it comes to our W177 vehicles.

You MIGHT be able to use similar lubricants in both suppliers' components, however I wouldn't take that as gospel, that's for sure.

Simply order and use the MB P/N lubricants and definitely for where you live, change them all every six months.
 
Number 1 reason for changing the A45s rear coupling sections (Left & Right) more often, as opposed to less often:

The A45s configuration and calibration is to give “more” rear drive feeling, say compared to a Golf 8R. So the rear coupling clutches (Left & Right) are experiencing more slip engagement more of the time. Slipping clutches in oil leads the oil to deteriorate quicker than non slipping clutches :)

The M-B spec oil for the rear couplings (Left & Right) is M-B 235.64 - A0009894406. 0.4 litres per side. Shell Equivalent TF0870 B. The “B” is different to the G8R non-B oil suffix? Does this make a huge difference? Don’t know.🤷‍♂️ But I would stick to the M-B part number above.

LOL!! :)
I'll second that!!
Particularly as I have A LOT of personal experience in the ME and know HOW they use their vehicles, in addition to the ambient conditions.

Was our friend in the ME correct regarding Magna being the Tier One on the VAG differential assemblies?
 
Yes Magna is supplier for G8R and RS3 rears.

With respect to A45s it’s more murky! - I was always told that that AMG did the development with Steyr - but of course Magna bought Steyr. But more likely AMG worked with Steyr OE in-house engineers, so the calibration IP of Audi and AMG would not be available to each other.

But neither AMG nor Magna have ever declared in public that Magna supply the A45s rear unit, or that it is the same unit as in G8R/RS3, only a couple of motoring journalists have put 2&2 together and maybe come up with 5.

So could they share a casing? Possibly. Internals? Possibly very similar. Or they could be different units!

M-B has no service schedule for the actual centre gear set though. ie no replacing of the oil, which they say “isn’t available” (M-B 235.63). VW/Audi has. 🤷‍♂️
@veeeight, are you able to identify which of the Magna Europe plants builds the rear axle assembly in the VAG product?
 
No, I don't know. If I were to guess, Graz. But that's a guess. Low-Res drawings of the rear drives of the G8R and A45s show the mounts and casings look different. So maybe just similar internals? After all, there only a limited number of ways you can get a twin clutch and hypoid gear set to look :)




M-B do not have a schedule or procedure for changing the centre hypoid gear set oil. "Lubed for Life"........ and do not list any products for 235.63 oil. I dare say that regular changes of a good quality 75W80 Hypoid oil will be suitable, if you are so inclined ;)


Image
The A45S rear axle assembly definitely comes from Graz, out of what used to be the Steyr plant, before the takeover.

Your Hypoid gear set oil is precisely what I use.
 
They behave differently for sure. Our cars are a lot more rear-biased, to the point of becoming scary on worn tires (Race mode, ESP-sport). But it's so satisfying to be able to break traction so easily, exiting roundabouts and u-turns being my favorite spots and you don't need drift mode either, Race mode will do. Needless to say people are often impressed seeing a hatchback do that. And we get that with only a 50% to the rear, that's even more impressive.
Which is all the more reason for sticking with AMG's P/N 's for lubricants.

The small amount which one may save by using those recommended for the VAG variants of the rear axle assembly is simply a false economy.
 
The question is, would it be best to stick to "lubed for life" but having the advantage of running the MB spec oil, or go VAG for the sake of running fresh oil, but not knowing if the VAG spec will work 100%?
As usual, @veeeight has nailed it in his post.
Precisely what I use.
I would recommend my manufacturer, however it is an Australian lubrication company, so no use to you in the ME or our European members.
I note with interest @veeeight has also recommended a specialty lubrication company, however more conveniently based in the UK.
They may well export to the ME.
 
My recollection is that GL-5 EP additives withstand higher pressures, so in a closed diff application like a rear axle it probably lasts longer.

But in reality the differences are probably marginal in the A45s application, I mean if you're talking commercial truck rear axles and loads, that's probably more relevant.
No use to members in Europe or the ME; however, all my vehicles use Penrite oils, formulated right here in Melbourne and who know only too well the demands of our environment. Have used their GL-5 in all my differential assemblies, including the 1500 HP Ute, for years.
 
It's not ideal the situation we collectively find ourselves in around this lubricant situation. I'm guessing from @fatty45, response to my diff oil MB used, it is not necessarily exactly correct but it's not possible to tell for sure but it's generically possible it is correct.

I would be interested in @Turbo Ed experience on this in Australia. Or have I missed it in the size of the post :)
@Forrester et al

The only reason I have not been involved in this discussion recently, is that I thought I made my views clear, posts ago.
To reiterate and add slightly.
1) Never believe OEM's so called "service recommendation intervals".
2) OEM Dealerships in this country at least, are staffed by individuals who could not / can't get a job in the quality independent service industry.
3) After first service, (whenever that is specified) my vehicles are always serviced at quality independents, depending upon the brand. (In this country, they tend to specialize)
5) I specify the change intervals, brand and grades of lubricants used.
6) I use a local lubricant supplier where I can, as they have almost 100 years' experience in one of the world's harshest lubricant environments.
7) I have used their GL-5 (as @veeeight has been stating repeatedly) in the hypoid ring gear section of the rear axle assembly of all my vehicles for many years.
8) The two side clutch packs in our rear axle assembly are relatively rare in this country.
If you added all the MB and VAG variants using this tech here, I doubt it would total 1000 vehicles.
Consequently, the local lubricant supplier, at least the last time I checked, had not released their version of 235.64.
Which, again as @veeeight has been repeatedly stating, is the correct MB spec. for the side clutch packs and as far as I can see, for worldwide usage.
So, my independent workshop purchases the side clutch pack lubricant, (usually without trouble I should say), from our local MB dealership, which by pure coincidence is also from where the vehicle was sold.

Now, like @veeeight, I am also out of here.
 
@Turbo Ed If I can't find the OEM 235.64, are there any aftermarket alternatives that you recommend? Don't mind the cost, what is the best 235.64 in your opinion?
No aftermarket version of 235.64 in this country, to the best of my knowledge, which is precisely why my independent keeps buying it from the local MB Dealership.

In all my vehicles, this would be the first time I have had to do this in at least 40 years.
 
Are we going to see a post anytime soon that you’ve tuned your car 🤔
Turbine housing and exhaust manifold currently in LA, should be back early June at the latest.
Rods are due from Arrow around mid-June.
Head should be finished around the same time.

Then up to my Engine Builder.
If it is on the Dyno for Tuning sometime in August, I shall consider that the best possible outcome.
Won't surprise me if it turns out to be October.
 
Turbine housing and exhaust manifold currently in LA, should be back early June at the latest.
Rods are due from Arrow around mid-June.
Head should be finished around the same time.

Then up to my Engine Builder.
If it is on the Dyno for Tuning sometime in August, I shall consider that the best possible outcome.
Won't surprise me if it turns out to be October.
Completely off topic, as was your query.
What to do when your "Daily" project turns out to be a total pain in the ***s?

Purchase a final year build Abarth 695, for which one can purchase, off the shelf hardware to achieve my 6 Lb /HP. (IE 400HP)
I don't know myself.
Like a kid in a toy shop!! :)
 
Mine was related to your keeping everything about the car in such excellent condition when will we see the end result. I might even be in LA if your engine is late 😁
I am in the UK from early September until mid-October, which may also impact upon when the A45s is actually on the Dyno.
NOW we are all seriously off topic!! :)
@veeeight will NOT be pleased,
 
Guys,

OK I think we are all in agreement that obtaining the correct lubricants for our rear axle assemblies through the MB Network is problematic, at best.

So, I have been spending recent days talking to Magna, (who, incidentally, claim our assemblies were designed and are built in a different Magna facility to the VAG products, however who really knows, outside Magna) and then to various large European lubricant suppliers, on the basis my local Australian specialist lubricant supplier is of no use to most of you.

So, firstly the rear axle differential oil; MB reference 235.63 This should be GL-5 rated SAE spec 75W-80 oil, in my opinion a full synthetic. (Some companies claim to meet the spec with a partial synthetic). Many large European companies offer this oil as a full synthetic; however, the company with the widest distribution, literally across the world and therefore of the most use to all members here, is the German company FUCHS. So best to start there.

Then, the unique, (as far as I can tell) to our vehicles, the side clutch pack oil; MB reference 235.64.
According to Magna, this IS different to the VAG spec.
Both the oils apparently are only made by SHELL.
I cannot swear to this, given the number of specialty lubricant manufacturers in the world.
However, if we are talking a true muti national lubricant distribution system, so everyone here can use the info, I think SHELL is it.

Shades of the Spark Plug fiasco.

The VAG product supposedly uses SHELL's TF 0870

Our vehicles use SHELL's TF 0870 B
The difference apparently all being in the B.
Now, I am not saying your local SHELL distributor will have it on the shelf; however, they SHOULD be able to order it in for any of you.

Like I say, really reminds me of the Spark Plug scenario.
For a "mas produced" vehicle, our cars are unique in so many areas it is really quite extraordinary.

No wonder the typical MB Dealership Workshop / Parts Dept are completely out of their depth.
 
There is a Fuchs Titan Sintofluid 75W-80 which is GL-5 but is listed as manual transmission fluid. Note the name is Sintofluid, not Sintopoid. I assume that's NOT the one we want for cross reference 235.63?

Closest Sintopoid I have found (to meet 75W-80 as per MB sheet 235.63) is the Titan Sintopoid 75W-85, similar but not the one.

As for Shell TF 0870 B, that meets 235.64
it says out of stock

..and then I stumbled on this one here made by Febi:

listed as Transfer Case Oil and if you scroll down there is a table that says Specification TF 0870 B.
Any thoughts on that one?

Also how many liters do we need of 235.63? I know we need 0.8L of 235.64 (0.4L per side) so that's a 1L bottle.
@Theo , I was actually going to post on this last night my time, after my initial quick response to @veeeight
You have discovered the issue which led to my original error.

Magna / MB have specified what appears to be a Grade, 75W-80, normally used as a gearbox oil, for the rear axle gears.
I suggest you talk to Fuchs Greek Distributor and see if they actually make a specified Hypoid gear oil in 75W-80.
They may not.
I believe @veeeight found a specialist UK manufacturer who did offer a GL-5 75W-80 hypoid axle gear oil.
Perhaps he would be good enough to re post it.

I shall also talk to Fuchs Distributor in Australia and see what they have to say on the subject.

Re the clutch plate oil, I would suggest you speak to Shell's Greek lubricant distributor and simply have them order it in for you.
Likely to take while, so sooner you do so, the better.

Febi, is quality German lubricant company, part of the Bilstein Group.
However, I wouldn't take the chance, unless absolutely backed into a corner.
 
Interesting in that they describe this oil as for use in BOTH transmissions AND hypoid rear axle assemblies.

I wonder on that basis, what Fuchs would say about their 75W-80.
Still trying to reach someone in Technical at Fuchs Australia.