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A45s Rear Diff Noises, Oil and Oil Changes

59K views 268 replies 12 participants last post by  veeeight  
#1 ·
What model rear diff oil needs to be replaced ?75W-85?75W-90or75W-140?
 
#140 ·
Speaking of rear diff oil changes - @TTG had to have a premature rear diff oil change to cure a rear diff knocking noise problem:

 
#141 ·
At the risk of sounding like a worn record, best to recognize our vehicles for what they are.
IE one of the more highly stressed production vehicles ever built and service it accordingly.
Simply forget about the "manufacturer recommended service intervals".
Might be OK (although I doubt it) for an A180, not A45S's.

ALL lubricants, every 5,000 KM's or six months, whichever comes first.
Then one has a least a reasonable chance of these issues not occurring.
 
#142 ·
If Paul @TTG is still around on this forum it would be good to know if the knocking went away permanently and also if he resolved his power loss problem.
 
#149 ·
#155 ·
Judging from his photo, looks like @fatty45 has purchased a G4.
 
#157 ·
Ok. Anyway I was at the dealer Tuesday morning. Did engine oil/filter, spark plugs, air filter, pana and gearbox oil and its three filters, along with the o-rings all according to WIS. The mechanic had to print it out and study thoroughly prior to starting the procedure. He also printed the diff instructions, the same @veeeight posted on page 7, post #124.

And then he had a brief talk with another mechanic and the chief mechanic and they said, the oil I've brought (Shell TF 0870 B) isn't enough, cause we should be changing out the center section oil too. Now how about that? Would you expect that coming from a dealership? I said let's just change the left and right section and we'll see about the other one, as I haven't found what we're supposed to use. They said, well it's best to change them both together, so let's do that at a later date (within one month's time from today), give us time to look into it. And they have already sent an inquiry over to MB Germany about the 235.63. Of course I've already told them that I don't get my hopes up, as I know what MB will respond. And they said, if it's not available we're gonna have to find an alternative, and that's when I told them about the BMW hypoid, showed them a few pictures too.

So let's give that a try. Meantime I took the Shell back with me and waiting for their call. I was pleasantly surprised, I thought they would just ignore the center section, but them actually suggesting to change that too, wow.
 
#158 ·
It is thought provoking that they appeared to think the same oil was used in the hypoid gear center section and the outboard clutch packs.
Which reenforces two thoughts.
1) Dealership workshops are useless.
2) Our cars are so low volume that few, if any, (certainly not Dealerships) workshops will have any idea as to how to look after them.
 
#159 ·
But at least they suggested to change the center section too. I was beyond certain they would ignore that entirely since there hasn't been a procedure issued for it. That's why I showed up with just the Shell TF 0870 B for the diff service. Anyways, diff service will have to wait one extra month and in that time either I, them, whatever, will find a good .63 alternative or lube for life it is.
 
#160 ·
And that being said, I was hoping the BMW I posted was a good alternative. Guess not.
 
#165 ·
Ok. I just didn't think Shell made hypoid oils, so I've been looking elsewhere.
 
#169 ·
Ok, thanks @Turbo Ed. This car has been a fucking nightmare these last couple of months. Little did I know, after three happy years with it. Have a good day.
 
#175 ·
I've been trying to find the difference between P/N 83222447362 and 83222471487. It seems they are G4 and G5 respectively but as @veeeight said that's just BMW's listing. They are both hypoid oils, and we know the first is a GL-5 and we know its SAE too which is spot-on. What about the second one, can somebody help?
 
#187 ·
#188 ·
@Turbo Ed; @Forrester,

Yes, 2021 CLA 45 (non-S, was not available in the US until recently) with the torque vectoring rear. Unfortunately, these things are like unicorns in the states so I appreciate you all letting me tag along on here with the W177 crowd. I plan to do a DIY for the rear diff oil change in the near future when I can find the time; last weekend I hooked up my Xentry/C4 multiplexer to ensure I could follow the path for the post-oil change computer reset and I was able to.
 
#190 ·
@fatty45

As @Forrester says.
When do you intend to start seriously modifying it, in the time-honored US manner?
What do you have in mind?
However, don't think you are alone with a Unicorn.

Perhaps @veeeight could source sales numbers by market around the world?

Everything we are seeing, from Spark Plugs to Lubricants, tells me we are dealing with a VERY low volume production vehicle, worldwide.
When I am at the engine plant in early September, I shall ask what the daily engine production numbers are.
 
#191 ·
Everything we are seeing, from Spark Plugs to Lubricants, tells me we are dealing with a VERY low volume production vehicle, worldwide.
When I am at the engine plant in early September, I shall ask what the daily engine production numbers are.
Maybe the M139 division is down to one man, so it would be "one man all engines". Two engines a day.
 
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#195 ·
Well team, I went ahead and did a DIY Service B with rear differential service today. While I had the belly pan off for the oil filter, I noticed a small transmission fluid leak towards the back, but that adventure will be the subject of a different post. My question today deals more with the resetting of the oil condition post-clutch pack servicing.

I drained and filled both sides with the prescribed Shell TF-0870B and 1 liter was just enough to fill both sides to overflowing. I was surprised at how dark the fluid was as compared to new. I fired up Xentry and the multiplexer to perform the computer reset. I selected the right hand clutch pack computer first - adaptations - teach-in - reset oil service. It walked me through the procedure: oil above 86F? - start the car - stop the car - ignition on - ignition off - etc. until "successfully reset" came up. Super easy and intuitive. It then stated to repeat with the left clutch. So I called that computer up, ran through the same process, and right at the end, Xentry would say something like "module declined to respond to command." I repeated the reset from the beginning 3 times with the same result. No drivability issues detected during the test drive.

I seem to remember reading somewhere that one side's computer acts as the "master" for certain functions - I wonder if that's why the oil condition reset was only possible via the right hand computer. Does anyone have any experience with this or ideas?
 
#197 ·
Well team, I went ahead and did a DIY Service B with rear differential service today. While I had the belly pan off for the oil filter, I noticed a small transmission fluid leak towards the back, but that adventure will be the subject of a different post. My question today deals more with the resetting of the oil condition post-clutch pack servicing.

I drained and filled both sides with the prescribed Shell TF-0870B and 1 liter was just enough to fill both sides to overflowing. I was surprised at how dark the fluid was as compared to new. I fired up Xentry and the multiplexer to perform the computer reset. I selected the right hand clutch pack computer first - adaptations - teach-in - reset oil service. It walked me through the procedure: oil above 86F? - start the car - stop the car - ignition on - ignition off - etc. until "successfully reset" came up. Super easy and intuitive. It then stated to repeat with the left clutch. So I called that computer up, ran through the same process, and right at the end, Xentry would say something like "module declined to respond to command." I repeated the reset from the beginning 3 times with the same result. No drivability issues detected during the test drive.

I seem to remember reading somewhere that one side's computer acts as the "master" for certain functions - I wonder if that's why the oil condition reset was only possible via the right hand computer. Does anyone have any experience with this or ideas?
Dealer did it exactly as you described. Mechanic went to download the relevant Xentry instructions (he also handed me a printed copy of it, which shows something interesting about the oil, I'll post in a few days) and started draining the two sides. Oil came out dark as you described, except for the center section that he did next, which looked like new, nice and amber - does it even do anything?

It's been a while since, it was before it warmed up over here so maybe that's why it went smooth without problems.

Quantities... as you said, 1 liter of Shell TF-0870 B was just enough to fill both sides to overflowing.

Center section took the whole 500ml of BMW G4, 75W80, hypoid GL-5 and a little of a second 500ml bottle I provided them for peace of mind, in case they spilled any, and I'm glad I did. Didn't purchase a spare Shell bottle but luckily I didn't need it, guess I'd better purchase two of each next time. Also worth noting, while the side clutchpacks procedure included the screw torque, there was nothing on the center section, so I trust he knew what he was doing - so far no problems anyway.
 
#196 ·
So I may have figured it out but I'm having a tough time proving my theory in the hot summertime weather. To perform the reset, the fluid temp must be at or below 86 degrees F. The reset procedure does require you to idle the engine - and I assume the computer is actuating the clutch packs - all which raise the fluid temp. Fluid temp is right at the upper limit for the first test; by the time I get to the other side, the temp has risen above the allowable limit, causing Xentry to fail the reset. I have to find a way to make it cooler in my garage during the summer! Screenshot of the failure is below:
Image
 
#199 ·
Can you not pivot one of your a/c units so that it cools the garage.

118 in Overton, Nevada by the way. Before Death Valley tomorrow. Apparently many of your compatriots are heading there to sample the intensity of the heat.
 
#198 ·
And once more I'd like to thank you for finding the BMW oil alternative. Your contribution was valuable for those who decide to change that out too. Big thumbs up man! (y)
 
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#200 ·
Well, as an update, kept the door to the garage open last night and temps were just within range this morning and the reset still failed. I now suspect one or more of the associated modules may be "locked" by MB - this is becoming more and more common, unfortunately...I'm guessing it's an attempt to prevent DIY and force you to the dealership. Hoping this doesn't require one of the paid services like openshell or passthrough - I'll continue investigating (plenty of time to do so this week as I'm on vacation).
 
#201 ·
Guys,

The most interesting element of all this to me is the fact that 30C (86F) is specified as a maximum temperature under which all this should be undertaken.

I know I have used this figure myself on multiple occasions, based on the work I have done on my vehicle and the data which I have recorded from it.

However, this particular function is the first time I have heard of an example where the factory itself refers to precisely the same temperature.

Thanks, @fatty45

I am telling you guys, this is a threshold ambient temperature for our vehicles, if you are going to use them as they were theoretically intended (and for which were all paid around 50% more than an A35)
 
#203 ·
Guys,

The most interesting element of all this to me is the fact that 30C (86F) is specified as a maximum temperature under which all this should be undertaken.

I know I have used this figure myself on multiple occasions, based on the work I have done on my vehicle and the data which I have recorded from it.

However, this particular function is the first time I have heard of an example where the factory itself refers to precisely the same temperature.

Thanks, @fatty45

I am telling you guys, this is a threshold ambient temperature for our vehicles, if you are going to use them as they were theoretically intended (and for which were all paid around 50% more than an A35)
That’s probably a generous ceiling from my UK experience this year. I personally think the maximum is lower for ordinary motorway driving at UK speeds.
 
#205 ·
We're having our second heatwave of the season, first was last weekend with temps in the low 40's, which we dodged as we were away for a week so were happy with 33C, got back yesterday and today we're back in the low 40's. They say this will be the hottest summer in a very long time, with a lot of record breaking temps and long lasting heatwaves for the entire Mediterranean.

Took the A45s for a couple of errands today, which I don't normally do but wanted to refuel on my way back, from 27C in the garage, to 39C outside and if our ambient temp sensor is accurate, at some point in my route I even got 44C. Definitely a record breaking temp with this car, I don't think it has ever seen above 40C so far in three summers.

Cruising at 80-100 kph with the AC set to 23C and a nice cold breeze behind my seat, oil temp got as high as 96C, so I guess 44C ambient is truly pushing it. At Death Valley temps we'd probably be looking at over 100C. To put this into perspective, I get over 100C after three, back to back, 80-210 kph WOT runs in a typical summer night at 28C. That's what 44C does to our engines. Other than that, in the cabin it was very comfortable, the AC did a fantastic job, of course the seat fan function does help a lot, mostly when combined with the AC, helps constantly refresh your back and keeps you from sweating. And I do sweat a lot, can't stand the heat, plus I have a fairly white skin so I get sunburned quickly if not wearing a 50 SPF sunscreen.

Let's talk tires a little. Fronts got up to 56C while on the move and as high as 62C while parked for 15 minutes under the sun, then back to 56C after a few minutes of driving. These are insane temps for only a 80-100 kph cruise, I've never seen their likes before.
 
#208 ·
@Theo,

Welcome to a perfectly normal summer's day on my sister's cattle property in NW New South Wales.

And some here still think I exaggerate the issues???

As I keep saying, the UK is an aftermarket Tuners paradise and lets them get away with tuning parameters that would literally kill an engine in most other parts of the planet.
More to the point, this situation is going to become more common and more widespread, not less.
 
#207 ·
Welcome to the forum. I'm guessing you haven't read the whole thread. There is no 235.63 available for purchase, anywhere on the planet and the only 235.64 that you can purchase is Shell's TF 0870 B, which however does say "MB 235.64" on the bottle. Gotta blame our low production volume, not even worthy of repackaging. For 235.63 you need to find an oil alternative that not only meets the weight, it has to be a hypoid GL-5 type. Luckily, no need to look for anything, as @fatty45 has already done that for us.
 
#211 ·
Trying to imagine what a UK tuner would respond to an enthusiastic owner that began his message like so:

"Good morning, I'm interested in your 500hp tune for my W177 CLA 45. I'm in Panamint Springs, California, USA and drive over to Furnace Creek several days of the week, through Death Valley National Park. Our summer temperatures are over 125F or 51C and am wondering if I would notice any significant power loss, let's say in a 60-130mph WOT run. I would like to be able to do at least five back to back runs without problems. On that note, do you also lift Vmax? I'm assuming your tune has been thoroughly tested, been hearing great things on youtube. Also assuming you provide a warranty? Thank you."
 
#217 ·
Yup,
Welcome to the real world.
The Brits really don't get it, until they travel.
You are doing an excellent job of replicating the work I did on the Chassis dyno at the end of our 22 Summer in March last year and then in the car when I first got my data logging system working in September / October last, at the beginning of our most recent summer.